Jump to content

I modeled this... radio


zenix
 Share

Recommended Posts

  • Replies 207
  • Created
  • Last Reply

Top Posters In This Topic

  • 2 weeks later...

got an exciting package delivered to me today while i stopped home for lunch.

faceplate and big knob for the radio, as well as half a dozen parts for other projects. lots of new toys! pics laaaaaate tonight or tomorrow

Link to comment
Share on other sites

  • 2 weeks later...

Any updates guys? I've been putting off building my radio just for these great parts! :)

I second the question. I too am waiting for word to get tarted on my radio. ANYTHING??
Link to comment
Share on other sites

The new faceplate looks amazing in person. Because it is printed in a translucent material, pictures don't do it justice, but here goes:


Zenix_Radio_Master_03.jpg


Zenix_Radio_Master_01.jpg


Zenix_Radio_Master_04.jpg


Zenix_Radio_Master_02.jpg



The ribs on the side of the knob came out perfect!


Zenix_Radio_Big_Knob_01.jpg



I mounted the parts to styrene, built a box to cast them in silicone, and poured the warm sticky goo all over the parts. I waited a little longer than 24 hours to ensure it was completely cured. Then began the extraction - which was met with a great deal of resistance. What's going on here? I used a light coating of Ease Release...


Oh noes!!!


Zenix_Radio_Master_05.jpg


Zenix_Radio_Big_Knob_02.jpg


Apparently, silicone likes to stick to the edges of 3D printed parts. So I've been gently scraping, poking, digging, and doing my best to clean up the parts in preparation for another casting.


Hopefully my next posting will be fully cured black resin reproductions :)


Charlie

Link to comment
Share on other sites

The parts were printed using Somos 11122 and cast in Mold Max 40 silicone. I think because of the way the parts are grown, one micro-thin layer at a time, this creates ridges on the vertical surfaces, and if it is not sealed with paint, then the silicone grips onto it.

This past weekend I continued plucking, scraping, and cleaning the little bits off the faceplate. Sanded the edges and valleys with 320 grit sandpaper. Then I hit it with Testors gray primer and sanded with 600 grit between coats. Once the primer was cured, I put on a couple layers of Rustoleum Satin Black.

Warning - Do not put 3D printed parts in your hot car to cure the paint!

Funky warping and craziness will ensue!

So I wrestled to get that straightened out...

I layed on two coats of Mann's Ease Release and used a medium paintbrush to ensure it got into all of the corners. Mixed up the remainder of the Mold Max 40 and de-gassed it on the vac table:

Posted Image

I carefully poured the silicone onto the radio faceplate and started the 24 hour clock, waiting for it to cure.

This evening I was very pleased to find the silicone mold separated from the faceplate with ease, and every detail was captured!

Posted Image

Time to pour some Black Onyx!

Supposedly it has a pot life of 2 1/2 minutes. But at 87 degrees Fahrenheit, it's only 90 seconds!

Posted Image

Fortunately, it came out of the mold very easily. Take two turned out this beauty:

Posted Image

Posted Image

Posted Image

Posted Image

Posted Image

Posted Image

So, the faceplate mold is good to go, and I can ramp up and make a bunch of them. However, the big knob did not survive the sticky silicone extraction, so we have to get that one printed again :(

Depending on when the big knob arrives, I should have kits ready to go in two weeks!

Charlie

Link to comment
Share on other sites

Join the conversation

You can post now and register later. If you have an account, sign in now to post with your account.

Guest
Reply to this topic...

×   Pasted as rich text.   Paste as plain text instead

  Only 75 emoji are allowed.

×   Your link has been automatically embedded.   Display as a link instead

×   Your previous content has been restored.   Clear editor

×   You cannot paste images directly. Upload or insert images from URL.

 Share


×
×
  • Create New...