Bluey,
Thanks for the help... and yes, I'm beginning the think I'll need therapy for this obsession I've developed. Not that I'm focused on SWAT at this point, but if I'm going to fasten a rivet, brad, snap, or whatever through my precious armor, I don't want to regret it later....
I do intend to apply as a Police Officer once my build is completed. What's the point of making a TD unit if you don't intend to join the MEPD, right??? I'm at the point now where I'm ready to shim my sides closed and will follow your advice of form over function. A few brads should be easy enough to install.