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HappyTrooper's Anovos TD build


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I received my BBB on Friday afternoon, couldn't wait to dig in and get started! My ATA 3 button ab plating and diamond knee plate also arrived on the same day. Shout out to Terrell at ATA, super friendly, quick to respond, quick to ship, and good quality parts. This is my very first armor build, as anxious as I am to tear through this and complete the build, I'm going to go slow, research, and try to get a good quality build completed.

Tools used so far:
- Duratrax curved body scissors (for cutting lexan plastic)

- Dremel rotary tool for carefully sanding rough/rounded edges

- 220 grit sandpaper

- sanding block

- spring clamps

- rare earth magnets

Building materials used so far:
- E6000 adhesive

Extras:

- utility/work gloves (there's a lot of cutting, gloves provided a little relief)

- dust mask (there's also a lot of trimming/sanding, those particles probably aren't good for us)

Gonna have some help with the build:
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The journey begins:
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The Anovos instructions appear to be thorough. They recommend using a utility knife to score the trim points. I was a little apprehensive because I didn't want to slip and scratch the armor, and I was also worried about the "score and snap" method that they were suggesting. I have seen other troopers on whitearmor.net having success trimming with a dremel. Even though I had one, I felt I would have more control with a pair of lexan scissors. I had both straight and curved...the curved won hands down. It took me about 4 hours trim all of the pieces in the box. I used some work gloves and the lexan scissors. Why gloves? Because my hands were getting sore from the pressure on the scissors, and...that plastic has some sharp edges. The gloves provided a bit or protection from cuts and scratches.

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I woke up the next morning and started trimming some of the edges with a dremel sanding bit and some 220 grit wet/dry paper on a sanding block. I wasn't cheap with the sandpaper, when it felt like it was losing its coarseness, I changed it out. The sanding also took a few hours.
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Here's a forearm piece before dremel-ing and sanding:

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And the after shot:
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I wanted to try fitting some pieces together before the end of the weekend. Because this is my first build, I started with a small section: the biceps. Applied some E6000 to both sides of the bicep, applied the covering strip, secured with clamps and rare earth magnets. I would do more today, but the wife is probably getting divorce papers ready due to all the time I've spent in the garage this weekend.
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I think I will continue glueing stuff...while it is curing, I'll look for any drilling/snapping I can do on the torso pieces. So far, its been a fun start :-) Some of the E6000 has leaked out of the seems...is this easily removed after it dries? It feels like it may just peel off. Thanks for reading!

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Lookimg great so far bro... A piece of advice if you will to take it, dont worry much. I mesn, building your first armor is very stresfull. You dont want to ruin it. But good news is, you cant ruin it. Check the original srmor, it was a big mess everywhere. Chances are that you will build it better even if you mess it. That means, just have fun...

My last build was done just with lexan scissors. No scote and snsp, no dremmel even no sanding at all. It was a lot of fun and not stressing at all.

Seems that you are doing juts that, having fun... So keep it up

Keep us posted. And if you need any help, just ask.

Saludos.

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Thanks for the encouragement fellow troopers. There just isn't enough time in the day...hard to focus on work with this armor waiting for me to build it. As you all know, this is a big investment, initially, I was apprehensive about pulling the trigger on all of this stuff. Now that I'm building it...I want more :( Guess its easy to get addicted to this hobby/lifestyle LOL

Airborne, thanks for the info on the E6000, I'll try removing it tonight. I have been removing the plastic film from the pieces I'm building. Been leaving it on until I'm ready to secure the parts.

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I made some progress this weekend, getting closer to my goal of becoming a TD!

As some of you may have heard, there's been a lot of confusion about the Anovos shins. Some may have been mislabeled apparently. In the Anovos instructions, parts 24 and 25 make up the right shin and parts 27 and 28 make up the left shin. ukswrath (Tony) has a phenomenal how-to on the Anovos TK kit at whitearmor.net. According to him, his shins were not labeled properly, a few other whitearmor.net users also reported this issue. I sat befuddled for a few nights (its my first build...proceeding with caution...researching). I tried Tony's configuration part 25 with 28 and part 24 with 27. They looked right when taping for fitting, but after glueing, there was clearly a problem. My left shin was huge and my right shin was painful to put on. I measured the circumference at the widest point of both shins. The left shin was over 19.5 inches and the left was 17. Even my wife could see the difference. I removed the covering strip and rubbed off the E6000 with a clean dry towel. I test fit parts 24/25 and 27/28 with lots of painters tape. I also measured the circumference again. This time, we had a winner. Both shins looked the same size and fit a little better. Many people over on whitearmor.net apparently had issues with the shins...maybe it was a mislabled batch. Mine seem to match the Anovos instructions.

Here's a shin in the oven:

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I've finished both arms (shoulder bell, biceps, forearms), and secured the Anovos supplied strapping in place. It seems that seasoned veterans at whitearmor.net are not using the Anovos strapping system. I'm going to give it a try (because fellow MEPD member Mikel is also doing it). I already have it, it is very easy to install, and so far seems robust. Only time will tell. It is a velcro system, the velcro may wear out after a while. I'll see how it goes, and then replace when/if necessary.

Shoulder bell straps:

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Forearm and bicep:
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The thighs are also complete. The front cover strip was fairly easy to secure. The rear strip needed a little more pressure to get the 2 thigh pieces flat so that the strip bonded to it. I secured the rear thigh strip with clamps on both ends, rare-earth magnets in the middle, and then placed 2 text books on top of the magnets to apply pressure. After 24 hours, I had a nice flat bond on the rear side of the thigh.

Thigh front (still needs glue cleanup):

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Right thigh ammo belt:
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Getting parts to make this TK a TD (ATA diamond knee plate and 3 button ab plate, also some 2 inch elastic for the shoulder straps:
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To do:

- strapping system for thighs

- white strapping for shoulders

- attach diamond knee plate

- attach 3 button ab plate

- clean up helmet (sand out eyes a little, paint rear vents black/gray, paint tears black/gray, mount green lenses, foam inserts)

- weathering

Question for you guys. I have rivets on my kidney plate to secure some straps. I also have 2 rivets on my right thigh at the knee, securing the leg ammo belt. Do these need to be painted white? Can you think of any other mods that may need to be made?

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Yesterday was the best day I've ever spent in my garage...made a lot of progress.

I am using the diamond knee plate from ATA, it looks great, however the back is hollow. It looked a little incomplete and it didn't give me a lot of options for connecting to the shin...there just weren't enough connection points to glue. I purchased a "no parking" plastic sign from Home Depot and cut out a template around the knee plate. This filled in the back and gave me a bigger surface area to glue to the knee

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Got the 3 button ab plate on:
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Airbrushed Testors Gray on the back vents and tears:

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I was having trouble with the Anovos supplied green lenses. Like most of their other connections, they use velcro. I couldn't get a good fit in the helmet. I disassembled to get better access to the eyes and decided, now that everything is out, might as well lightly sand the inside of my bucket and plasti-dip it. I masked everything with painters tape and paper towels...still had a little overspray on the outside. Fortunately, it came off very easily simply by rubbing it with a clean cloth towel.

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Going to start weathering now, I am going to try the pandatrooper/gundamzeppelin method with a few types of acrylic paints. I will also try to fasten those lenses.

I did need a quick break from the armor, so I switched gears and started the scootch backpack

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Time to get dirty!

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So, I had to take some steps back. I went to an armor build party with the Maryland Old Line Garrison. I got to speak with the guy that approves the costumes, super awesome guy, very knowledgeable. He definitely knew his stuff. Even had some of his work on display (biker scout and a TD). He politely pointed out that I did not trim my return edges where the covering strips go. While I was a tad disappointed, I was happy he told me about it. Better to know now. Thankfully, I used E6000 for all of the connections. I pulled the thighs, shins, and forearms apart. Measured the appropriate distances and trimmed. In the process of securing everything again. A few days setback, but I am grateful to Mike @ the Old Line Garrison for pointing it out. I'm still waiting on my boots and pauldron, so a few more days won't make much of a difference. While the E6000 is curing, i still have my pack build to work on.

If you take a look at the pics in this thread, you can see how far the return edge sticks out...it is very apparent on the thigh pieces.

You live you learn :-) Still enjoying the build!

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